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2WhyGrayToolsQualityattheCoreUnderneath2layersofprotectiveinsulationisthesameGraytoolprofessionalshavetrustedsince1912.PeoplewhodoextraordinaryworkforessentialserviceproviderssuchasOntarioHydroBellCanadaTorontoTransitGeneralElectricandmanyotherindustrialfacilitiesacrossCanadatrustthequalityanddependabilityofGraytools.HighlyCustomizableAssortmentWithover6000productsinthestandardcatalogueassortmentGrayToolsisabletosatisfyalmostanyprofessionalshandtoolneeds.Aspecialpartnershipwithadomesticinsulationspecialistcombinedwithourmanufacturingcapabilitiesgivesustheuniqueabilitytoinsulatealmostanytoolinourassortmentquicklyandefficiently.Ifyourjobrequiresaninsulatedtoolthatisnotpartofourcurrentinsulatedtoolassortmentletusknowandwellinsulateitforyou. 3LimitedLifetimeWarrantyApartfromofferingawideassortmentofinsulatedtoolsGrayToolshasalwaysstoodbehinditstoolsthesamewayyoustandbehindthequalityofyourwork.Wevespentoveracenturyearningyourtrust.Atrustthatwevalueandhavealwayssupportedwithalifetimeguarantee.Seepage19fordetails.ExceptionalServiceGrayinsulatedtoolsareavailablethroughanetworkofspecialtyindustrialretailers.Forover100yearsthemostdemandingusersexpectingprofessionalgradequalityandselectiondependabilityandimmediateavailabilityhavereliedonGrayTools.Fortunatelythesespecificneedsareexactlywhatourdistributionpartnershavebuilttheirbusinesson. 4InsulationProcessEachGrayinsulatedtoolgoesthroughaverylengthyandlabour-intensiveprocessthatspansmanydayswithmanystepslargelycompletedcarefullyandpainstakinglybyhand.ToolPreparationTheprocessbeginswithmodifyingtheoriginalGraytooltobeinsulatedinordertomeettheASTMF1505standards.Thegoalistoensurethetooloperatorisunabletocontactanyexposedmetalthatcouldpotentiallybeenergizedduringthenormaloperationofthetool.Tooldesignandmodificationmustbedoneinawaythatwillnotcompromisethestrengthandfunctionalityofthetoolforwhichitwasoriginallydesigned.InsulationProcessOncethepreparationphaseiscompletedeachtoolmovestotheinsulationprocess.Insulatingisamulti-stepprocessthatmeetsorexceedstheASTMF1505standardsforinsulatingadhesiondielectricpropertiesflammabilityanddurability.Someofthestepsincludeheatingthetooltoprecisetemperaturestomaximizetheadhesionoftheinsulatingmaterialapplyingspeciallyformulatedchemicaladhesivescoatingthetoolwithtwodifferentuniquelyformulatedlayersofinsulationdesignedtolimitconductivityandimprovedurability.Inthefinalstagestheinsulatedtoolistrimmedcleanedandpolished.Mostofthestepsintheinsulatingprocessrequireapreciseandoftenlengthyamountofcuringtimetoachieveoptimumresults. 5IndividualToolTestingWiththeinsulationprocesscompletedeachtoolisthensubjectedtoaseriesofteststoensurecompliancetoASTMF1505.Thegoalofthesetestsistoensuretheadhesivenessoftheinsulatingmaterialunderavarietyoftemperaturesandconditionsaswellasmakingsureeachtoolmeetsorexceedsthedielectricminimumssetforthinthespecifications.Thismeanseachtoolischargedwith10000Vofenergyfor180secondstoensureitsinsulationresistspotentialelectricalshock.Additionaltestsinvolvetheflammabilityandthedurabilityoftheinsulatingmaterial.OnlyafteratoolhaspassedeveryexhaustivetestisitlaserengravedwiththeASTMF1505doubletrianglesymbolandtheyearthetoolwasinsulated.OurGoal-MaximumProtectionEachGrayinsulatedtoolisdoubleinsulatedtoensuremaximumprotectionfortheoperator.Inadditiontoprovidingprotectionforupto1000Vthedualcolouredinsulationalsoservesasanaddedvisualsafetyindicator.Undertheorangetoplayerofinsulationisasecondyellowlayer.Shouldtheyellowlayerbevisiblethroughtheouterorangelayertheuserisimmediatelyalertedthatthetoolisnolongersafetouseandmustbediscarded.Insulatedtoolsareanimportantlinkintheoverallchainofsafetywhenitcomestoworkingonpotentiallyenergizedmaterial.Otherimportantsafetyitemsincludeinsulatedglovesinsulatedbootsandarcflashprotectionsuitsandclothing. TableofContentsInsulatedRatchetsExtensions..................7Ratchets.................................7Extensions................................8InsulatedSockets...........................914Drive................................938Drive...............................1012Drive................................11InsulatedWrenches.........................12BoxEnd.................................12OpenEnd................................13Adjustable................................13InsulatedScrewdrivers........................14Slotted.................................14Phillips.................................14SquareRecess.............................14InsulatedNutDrivers........................15InsulatedPliers............................16Linesman................................16FlatNose................................16NeedleNose..............................16SideCutting..............................16EndCutting...............................17TongueGrooveSlipJoint......................17WireStrippersCutters........................17InsulatedHexKeys..........................18InsulatedHacksaw..........................18PhillipsisaregisteredtrademarkofPhillipsScrewCo. PartNo.Lengthin.No.ofTeethWeightlbs.10842-I534420.5014Dr.RoundHeadRatchetIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.Lengthin.No.ofTeethWeightlbs.20842-I814421.0038Dr.RoundHeadRatchetIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.Lengthin.No.ofTeethWeightlbs.30842-I1014421.6212Dr.RoundHeadRatchetIndividuallyinsulatedandtestedtoASTMF1505Standards. PartNo.Lengthin.Weightlbs.V606-I60.1914RatchetExtensionIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.Lengthin.Weightlbs.T31-I30.25T4-I60.43T41-I80.5638RatchetExtensionsIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.Lengthin.Weightlbs.718-I51.00719-I101.2512RatchetExtensionsIndividuallyinsulatedandtestedtoASTMF1505Standards. HexSizePartNo.OverallLengthin.Weightlbs.316V106-I1120.03732V107-I1120.0314V108-I1120.03932V109-I1120.04516V110-I1120.041132V111-I1120.0438V112-I1120.06716V114-I1120.0612V116-I1120.07916V118-I1120.0914Drive12PointSAEIndividuallyinsulatedandtestedtoASTMF1505Standards.HexSizePartNo.OverallLengthin.Weightlbs.4mmM604-I1120.034.5mmM604.5-I1120.035mmM605-I1120.035.5mmM605.5-I1120.036mmM606-I1120.037mmM607-I1120.048mmM608-I1120.049mmM609-I1120.0410mmM610-I1120.0411mmM611-I1120.0612mmM612-I1120.0613mmM613-I1120.0714mmM614-I1120.0915mmM615-I1120.0914Drive6PointMetricIndividuallyinsulatedandtestedtoASTMF1505Standards.ImportantInsulatedtoolsareanimportantlinkintheoverallchainofsafetywhenitcomestoworkingonpotentiallyenergizedmaterial.Otherimportantsafetyitemsincludeinsulatedglovesinsulatedbootsandarcashpreventionsuitsandclothing. HexSizePartNo.OverallLengthin.Weightlbs.38T12-I1340.12716T14-I1340.1412T16-I1340.15916T18-I1340.1758T20-I1340.181116T22-I1340.2034T24-I1340.211316T26-I1340.2578T28-I1340.2838Drive12PointSAEIndividuallyinsulatedandtestedtoASTMF1505Standards.HexSizePartNo.OverallLengthin.Weightlbs.8mmMT8-I1340.129mmMT9-I1340.1210mmMT10-I1340.1211mmMT11-I1340.1412mmMT12-I1340.1513mmMT13-I1340.1514mmMT14-I1340.1515mmMT15-I1340.1816mmMT16-I1340.1817mmMT17-I1340.2518mmMT18-I1340.2519mmMT19-I1340.2638Drive12PointMetricIndividuallyinsulatedandtestedtoASTMF1505Standards.SafetyTipIfyouareabletoseetheyellowsafetyinsulatedunder-layershowingthroughtheorangelayerthetoolisnolongersafetouseandshouldbereplaced. HexSizePartNo.OverallLengthin.Weightlbs.381406-I2140.217161407-I2140.23121408-I2140.259161409-I2140.26581410-I2140.2811161411-I2140.29341412-I2140.3113161413-I2140.34781414-I2140.3915161415-I2140.4611432-I2140.5312Drive12PointSAEIndividuallyinsulatedandtestedtoASTMF1505Standards.HexSizePartNo.OverallLengthin.Weightlbs.10mmM1210-I2140.1511mmM1211-I2140.1512mmM1212-I2140.1713mmM1213-I2140.1814mmM1214-I2140.2015mmM1215-I2140.2116mmM1216-I2140.2317mmM1217-I2140.2518mmM1218-I2140.2619mmM1219-I2140.2820mmM1220-I2140.2921mmM1221-I2140.2922mmM1222-I2140.3112Drive12PointMetricIndividuallyinsulatedandtestedtoASTMF1505Standards.ImportantAninsulatedextensionisalwaysrequiredbetweentheratchetandthesocket. HexSizePartNo.OverallLengthin.BoxEndWidthin.BoxEndThicknessin.Weightlbs.14157B-I4120.540.230.06516158B-I50.680.250.091132159B-I50.700.250.1038160B-I5120.750.300.12716161B-I5120.890.330.1512162B-I60.940.310.21916163B-I6141.060.330.2558164B-I6341.120.380.311116165B-I7121.240.400.4334166B-I81.290.440.531316166SB-I91.420.510.5678167B-I9121.560.500.621516168B-I10141.580.510.711169B-I111.680.571.1212PointBoxEndWrenchesSAEIndividuallyinsulatedandtestedtoASTMF1505Standards.HexSizePartNo.OverallLengthin.BoxEndWidthin.BoxEndThicknessin.Weightlbs.6mmMEB6-I4140.550.200.067mmMEB7-I4120.560.200.078mmMEB8-I50.670.260.099mmMEB9-I5140.760.320.1210mmMEB10-I5120.850.340.1511mmMEB11-I5120.850.320.1812mmMEB12-I60.940.300.2013mmMEB13-I60.940.320.2114mmMEB14-I6141.050.330.2315mmMEB15-I6141.020.330.2516mmMEB16-I6341.170.370.3117mmMEB17-I7141.240.440.3712PointBoxEndWrenchesMetricIndividuallyinsulatedandtestedtoASTMF1505Standards.SafetyTipInspectinsulatedtoolsbeforeeachuse.Ifyounoticeanycutscracksoranyothersignofdamagereplacethetoolimmediately. HexSizePartNo.OverallLengthin.BoxEndWidthin.BoxEndThicknessin.Weightlbs.14E08-I4120.70.370.06516E010-I4340.820.40.071132E011-I4340.830.420.0938E012-I50.960.450.12716E014-I5121.090.480.1512E016-I61.180.510.20916E018-I6141.40.590.2858E020-I71.530.630.341116E022-I7121.680.680.4634E024-I81.780.680.531316E026-I91.840.660.6278E028-I9342.020.730.681516E030-I10142.050.710.781E032-I10342.250.781.00OpenEndWrenches-SAEIndividuallyinsulatedandtestedtoASTMF1505Standards.HexSizePartNo.OverallLengthin.BoxEndWidthin.BoxEndThicknessin.Weightlbs.6mmMEB06-I4140.740.400.067mmMEB07-I4120.740.400.078mmMEB08-I4340.850.430.099mmMEB09-I5140.980.480.1210mmMEB010-I5121.110.500.1711mmMEB011-I5121.110.490.1812mmMEB012-I61.210.540.2013mmMEB013-I61.210.540.2114mmMEB014-I6141.380.600.2815mmMEB015-I6141.390.600.2816mmMEB016-I71.460.570.3417mmMEB017-I7141.390.570.45OpenEndWrenches-MetricIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.OverallLengthin.MaximumOpeningin.Weightlbs.65308A-I81.080.7565310A-I101.351.1265312A-I121.51.87AdjustableWrenchesOnlyhandleprovidesprotectionagainstelectricalshock. PartNo.BladeLengthin.OverallLengthin.TipSizeShankSizein.Weightlbs.30404-I48.016x18180.2530506-I610.020x5325320.2830606-I6934.028x3163160.28Slotted-RoundShankIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.BladeLengthin.OverallLengthin.TipSizeShankSizein.Weightlbs.50002-I2387No0180.2150103-I3147No13160.2550204-I4814No2140.3750306-I61034No35160.5050408-I81234No4380.62Phillips-RoundShankIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.BladeLengthin.OverallLengthin.TipSizeShankSizein.Weightlbs.RB221-I610No15160.37RB222-I61014No25160.40RB223-I61014No35160.40RB224-I611No45160.50SquareRecess-ExtraLongIndividuallyinsulatedandtestedtoASTMF1505Standards. PartNo.HexOpeningin.OverallLengthin.Weightlbs.CH06-I3166140.31CH08-I146120.32CH10-I5166340.37CH11-I113270.39CH12-I3870.40CH14-I7167340.50CH16-I1280.51NutDrivers-SAEIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.HexOpeningin.OverallLengthin.Weightlbs.CH05M-I5mm60.22CH06M-I6mm6120.25CH07M-I7mm70.28CH08M-I8mm70.28CH09M-I9mm70.29CH10M-I10mm7340.50CH11M-I11mm7340.50NutDrivers-MetricIndividuallyinsulatedandtestedtoASTMF1505Standards.NeedatoolorsizenotinthiscatalogueContactusatinfograytools.comforacustomtoolinsulationquote. PartNo.OverallLengthin.JawLengthin.Weightlbs.B238B-I61220.50B239B-I82340.62NeedleNose45CurvedWithCutterPartNo.OverallLengthin.JawLengthin.Weightlbs.B212B-I71140.75B214B-I81380.87B218B-191580.90LinesmansCombinationwithCutterIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.OverallLengthin.JawLengthin.Weightlbs.B224A-I61220.50FlatNoseIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.OverallLengthin.JawLengthin.Weightlbs.B231B-I61220.37B232B-I82340.62NeedleNoseStraightCutterIndividuallyinsulatedandtestedtoASTMF1505Standards.IndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.OverallLengthin.JawLengthin.Weightlbs.B241B-I612780.62B243B-I71410.75SideCutting-DiamondSlimNoseIndividuallyinsulatedandtestedtoASTMF1505Standards. PartNo.OverallLengthin.JawLengthin.Weightlbs.B255B-I612140.62EndCuttingIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.OverallLengthin.JawLengthin.Capacityin.Weightlbs.B45-10A-I10121141121.12B45-12A-I12121122582.25TongueGrooveSlipJointIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.DescriptionOverallLengthin.Weightlbs.B121-IStripperCrimperBoltCutter.Strips22-201816141210AWGCrimpsInsulatedandNon-Insulated22-1412-10AWGNon-InsulatedAuto7and8mmBoltCutter4-406-328-3210-3210-24inches8140.62ElectricalElectronic5in1ToolIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.DescriptionOverallLengthin.Weightlbs.B123-IStrips22-201816141210AWGCrimpsInsulatedandNon-Insulated22-1412-10AWGNon-InsulatedAuto7and8mmBoltCutter4-406-328-3210-3210-24inches8140.50StripperCutterIndividuallyinsulatedandtestedtoASTMF1505Standards. HexSizePartNo.OverallLengthin.BladeLengthin.Weightlbs.33268606-I4122.560.1876468607-I4342.750.181868608-I52.950.2196468609-I52.950.2553268610-I5143.350.3131668612-I63.940.3773268614-I6124.330.431468616-I6124.720.4351668620-I85.830.813868624-I9147.010.87T-HandleHexKeys-SAEIndividuallyinsulatedandtestedtoASTMF1505Standards.HexSizePartNo.OverallLengthin.BladeLengthin.Weightlbs.2mm67602-I4142.170.182.5mm67625-I4142.560.183mm67603-I52.950.214mm67604-I5143.350.255mm67605-I63.940.376mm67606-I74.720.508mm67608-I85.830.8710mm67610-I97.011.00T-HandleHexKeys-MetricIndividuallyinsulatedandtestedtoASTMF1505Standards.PartNo.Description2612HS-IOvalframedesignforgreatercuttingdepth.6BladeMiniHacksawIndividuallyinsulatedandtestedtoASTMF1505Standards.ImportantKeepinsulatedtoolsawayfromheatsourcesinordertoavoiddamagetotheinsulationmaterial. InsulatedToolsWarrantyPolicyLimitedLifetimeWarrantyWestandbehindthequalityoftheproductsweoffer.AssuchGrayToolsCanadaInc.warrantstheoriginalpurchaserthateveryinsulatedtoolisfreefromdefectsinmaterialsorworkmanship.GrayToolswillrepairorreplaceatitsdiscretionanyinsulatedtoolproventofailduetoadefectinworkmanshipormaterials.NowarrantyconsiderationcanbemadeiftheinitialinspectionshowsthatthetoolhasbeensubjectedtoabnormaluseorhasbeenHammeredHeatedUsedwithanydevicetocreateadditionalleverageMachinedormodiedinanywayUsedforpurposesotherthanthosewhichitwasdesignedforOverstressedorovertorquedImproperlyusedUsedsuchthatthetoplayerofinsulationhaswornorpeeledawayrevealingthesecondlayerbelowIntheunlikelyeventaproductfailswarrantywillbegrantedquicklyandunconditionallyprovidingtheproductswereusedfortheapplicationintended.Pleasekeepyourproofofpurchaserecordswhichwillberequiredforwarranty.GrayToolsCanadawillbethesoleauthorityinevaluatingtheproductsanddeterminingwarrantyclaimsandwillbegladtoreplaceproductsqualifyingforwarrantyreceivedprepaid.GrayToolsCanadashallnotbeliableforanydamageorinjuryduetoproductfailure.IfyourproductqualiesforwarrantypleasereturnittoyourlocaldistributororcallourCustomerServicedepartmentforawarrantyinspectionnumberandfurtherinstructions.GrayToolsCanadaInc.299OrendaRoadBramptonOntarioL6T1E8 GRAYTOOLSCANADAINC.299ORENDAROADBRAMPTONONTARIOCANADAL6T1E8TEL1.800.567.0518FAX1.800.264.6977WWW.GRAYTOOLS.COMPRINTEDINCANADA2.50G2014-I